Thursday, November 29, 2018

Emergency Action Plan & Safety Management Training

Focus of the Month: Emergency Action Plan & Safety Management Training

Savvy businesses have budget plans and staffing projections because they can be forecast with a reasonable amount of certainty. But how does a business plan for the unexpected? Natural disasters, severe weather, and other emergencies cannot always be predicted by reviewing data or studying market trends, yet they account for incidents that can force a small or medium sized business to close.

The Federal Emergency Management Agency (FEMA) reports that 40% of these businesses close immediately after a natural disaster, and even if they do re-open, many are faced very difficult times recovering after a disaster. Within one year, an additional 25% close permanently, and over 90% fail before the second anniversary of the disaster.

(These statistics and more can be found in this infographic published by FEMA).

These statistics don’t even begin to account for the personal impact that an emergency can have on the affected employees and communities, nor does it consider situations like fires, violent assaults, chemical spills, or many other types of emergencies. It also doesn’t consider the injuries and fatalities that could result from the emergency. In short, emergencies can have disastrous repercussions for a business and the people whose livelihoods depend on that business.

Plan For The Unexpected

In the United States, 20% of businesses spend no time maintaining the continuity plan. The disastrous effects of an emergency can be mitigated by proper safety management training and planning, bringing us back to the question – how do we plan for things that we can’t predict?

Part of the answer is changing how we think about emergencies. Too often, we think of them as something that “won’t ever happen to us.” This complacent approach can lead to major problems, though; if we don’t expect it to happen, then we don’t prioritize it as something that needs our attention. Instead, we need to plan for emergencies as incidents that will happen, not might, and prepare accordingly. This shift in thinking will provide the sense of urgency that will drive you to develop an effective plan. Not only does it help protect your people and your business from the direct effects of an emergency, it is the first step to comply with OSHA requirements and preventing potential citations.

What Does An Emergency Action Plan Look Like?

First and foremost, it must be site and operation specific. That is, customized to the business’s operations, accounting for things such as the building layout, the materials used for operations, the operational procedures, and the resources available, including trained personnel. So there’s no quick search on the Internet for a one-size-fits-all emergency action plan; it must be customized to reflect all emergency situations and the potential hazards that could occur.

Some key components of an emergency action plan include:

  • Evacuation plan and route
  • Method and plan to notify employees, customers and other stakeholders of an emergency
  • Secondary resources for power, equipment and various supplies

Effective emergency action plans designate a specific job position to lead and coordinate emergency plans and evacuations. Emergency decisions cannot be made by a committee. Everyone needs to know who will lead during an emergency, and understand that the designated leader has the authority to make decisions that everyone needs to follow.

Chaos and panic can quickly cause an incident to escalate to catastrophic levels – don’t let it happen. Sounds easier said than done, right? Not really. People handle situations very well if they know what to do. And how do they know what to do in an unexpected situation? Training.

Safety Management Training

This is one of the most important features of an emergency action plan because without it, all of the other work and preparation is wasted. All personnel need to undergo safety management training so that they understand the emergency action plan, and know how to respond when necessary.

This isn’t a one-time deal, either. Refresher trainings reinforce the initial safety management training, and ensure that people understand what they need to do and how to do it. Re-trainings also need to happen if the emergency action plan changes, or if an individual’s responsibilities under the plan change.

The plan needs to be updated whenever an employee’s responsibilities under the plan change, when the configuration of the space changes (especially if new equipment is added or old equipment is removed), new hazardous materials are introduced, processes are added to the operations that could affect evacuation routes, or when specific actions become required because new hazards are introduced to the operations.

Review Your Emergency Action Plan Regularly

The final component to an effective emergency action plan is to review it regularly. At minimum, the plan should be reviewed annually to ensure that it reflects current operations, personnel, and that all hazards have been identified and addressed. Far too often, important contact information is not updated, so make sure that this becomes part of your regular review process.

Not every emergency can be prevented, but planning and training can prevent or minimize tragedies. By making sure that your emergency action plan is thorough and up-to-date, your company takes an important step to protect the lives and well-being of your employees, as well as ensuring that an emergency will not end your business.

Editors note: This article was originally published in December of 2016, but due to the always relevant nature of the content, we decided to share this article again. If you have any comments or questions, please reach out to us.

The post Emergency Action Plan & Safety Management Training appeared first on Optimum Safety Management.

Monday, November 12, 2018

Hierarchy of Controls – Respiratory Protection

Respiratory Protection Hierarchy of Controls

Respiratory protection is an essential component of any functioning safety management system. Airborne contaminants (harmful dusts, fogs, fumes, mists, gases, smokes, sprays, or vapors) can lead to serious respiratory diseases such as silicosis, mesothelioma, lung cancer, and much more. Respiratory protection consistently makes the list of Top 10 OSHA Violations for the year with over 3,100 total citations for the 2018 fiscal year.

Building an effective program for respiratory protection goes far beyond providing respirators for employees and hanging signs in the workplace. Designing the best solution for the exposure requires working through the hierarchy of controls to first understand what exposures can be eliminated. After working through each component, if the exposure still exists, then Personal Protective Equipment will be necessary.

Johnathan Back, director of the NIOSH’s Prevention through Design Initiative (PtD) says, “you can’t eliminate every hazard, but the closer you can get to the top, the closer you can reach the ideal and make people healthier and safer.”

To understand the process, let’s look at an example and walk through the hierarchy of controls for respiratory protection together.

Example of Hierarchy of Controls for Respiratory Protection

Example situation: A bearing manufacturer uses an acid mixture to clean their bearings before packaging and shipping. The acid mixture emits harmful fumes, can cause burns to skin and eyes,

Elimination: Remove the Hazard

The manufacturer could determine a way to cleaning the bearings with out using the acid mixture. Instead only using the other components of the mixture or by doing a manual cleaning by employees.

Substitution: Replace the Hazard with a Less Dangerous Substitute

The manufacturer could test other cleaning solutions including those with natural ingredients like citric acid or other non-harmful chemicals to mitigate the hazard to workers.

Engineering controls: Isolate People from the Hazard

Instead of having the employees handle the bearings during the cleaning, the manufacturer explores using a conveyor fed cleaning machine to spray the bearings with the cleaning solution. Another engineering control would be to install ventilation to draw the fumes away from the employee’s breathing area.

Administrative controls: Change the Way People Work

The company should train their employees regarding the hazards of the acid solution as well in the proper and safe application of the solution during the cleaning process. The containers should be properly marked to warn those that encounter them are aware of the hazards. Signage around the area of the cleaning should be implemented to aid in the safe use of the chemical.

PPE: Protect the Worker with Personal Protective Equipment

If the hazard persists through all other controls the last resort is personal protective equipment. The chemical manufacturer should give guidance as to the PPE their products requires for safe use. A job hazard or PPE analysis should be performed by the bearing manufacturer to ensure that the proper measures are taken to protect their employees.

If you’re currently facing a hazard in your workplace, our team is here to help design a solution. Call or email our Safety Helpline to speak with a Safety Professional today.

888-70-Safety (888-707-2338) or email SafetyHelpline@Optimum-USA.com

The post Hierarchy of Controls – Respiratory Protection appeared first on Optimum Safety Management.

Wednesday, November 7, 2018

Top 10 OSHA Violations – Manufacturing and Construction – 2018

Top 10 OSHA Violations 2018

The Occupational Safety and Health Administration (OSHA) has recently made available all citation data for the most recent fiscal year (October 2017 through September 2018). From the citation data, we can determine the top 10 OSHA violations for the current year. Each year, this resource helps employers and various professionals determine the top hazards in the industry they service. Some standards consistently rank in the top citations for an industry, such as Fall Protection for Construction, while others have just recently climbed the ranks, such as Process Safety Management for Manufacturing.

We’ve done the heavy lifting and compiled a list (and infographic) of the top 10 OSHA violations for both Construction and Manufacturing industries.

Top 10 OSHA Violations for Construction

  1. Fall Protection

Standard: 1926.501, 502, and 503 – Duty, Systems Criteria, Practices and Training

Number of Citations: 8,215

2. Scaffolding

Standard: 1926.451, 452, 454 – General Requirements, Training and Additional Requirements

Number of Citations: 3,603

3. Personal Protective Equipment

Standard: 1926.100,102 – Head, Eye and Face Protection

Number of Citations: 2,050

4. Ladders

Standard: 1926.1053

Number of Citations: 1,848

5. General Safety and Health Provisions

Standard: 1926.20

Number of Citations: 1,103

6. Excavation

Standard: 1926.651, 651 – Specific Excavation Requirements and Protective Systems

Number of Citations: 697

7. Hazard Communication

Standard: 1910.1200

Number of Citations: 382

8. Electrical

Standard: 1926.405 – Wiring Methods, Components and Equipment for General Use

Number of Citations: 243

9. Abatement Verification

Standard: 1926.19

Number of Citations: 231

10. Respiratory Protection

Standard: 1910.132

Number of Citations: 188

Top 10 OSHA Violations for Manufacturing

  1. Machine Guarding

Standard: 1910.212, 219 – General Requirements and Mechanical Power-transmission Apparatus

Number of Citations: 2,048

2. Lockout/Tagout

Standard: 1910.147

Number of Citations: 1,356

3. Hazard Communication

Standard: 1910.200

Number of Citations: 1,312

4. Respiratory Protection

Standard: 1910.134

Number of Citations: 1,246

5. Electrical

Standard: 1910.303, 305 – General Requirements and Wiring Methods

Number of Citations: 1,048

6. Powered Industrial Trucks

Standard: 1910.178

Number of Citations: 863

7. Personal Protective Equipment

Standard: 1926.100, 102 – Head, Eye and Face Protection

Number of Citations: 432

8. Occupational Noise Exposure

Standard: 1910.95

Number of Citations: 349

9. General Safety and Health Provisions

Standard: 1910.22

Number of Citations: 267

10. Process Safety Management

Standard: 1910.119 – Highly Hazardous Chemicals

Number of Citations: 265

The post Top 10 OSHA Violations – Manufacturing and Construction – 2018 appeared first on Optimum Safety Management.

Friday, October 5, 2018

Fire Extinguisher Inspection Guide – Fire Prevention Week

Fire Extinguisher Inspection Guide – Fire Prevention Week

October 7-13, 2018 is National Fire Prevention Week – a time to raise awareness and educate around fire prevention. National Fire Prevention Week dates back to the Chicago Fire of 1871, which started on October 8 and killed over 250 people and destroyed more than 17,400 structures. The National Fire Protection Association has sponsored this week since 1922 and has used their resources to educate the community on prevention, evacuation and additional safety measures.

The threat of fire is present in any workplace and is often underestimated until a significant event occurs. One important measure is protecting the workplace from fire damage is proper maintenance of fire extinguishers. Through monthly inspections, you can:

  • Ensure the fire extinguishers are present where they’re supposed to be
  • Ensure the fire extinguishers are in good condition and ready for use
  • Ensure the fire extinguishers do not need any service, maintenance, or annual certification.

OSHA refers to NFPA 10 and its requirement that extinguishers shall be inspected when placed in service and thereafter at approximately 30-day intervals (monthly). So what should you look for when performing an inspection of fire extinguishers?

Fire Extinguisher Inspection Guide

When performing an inspection, follow these steps as a Fire Extinguisher Inspection Guide:

  1. Make sure the extinguisher is in its designated place, is easily visible, and has unobstructed access for immediate use in case of emergency
  2. Check that the annual certification tag is present and the fire extinguisher is within its service date interval. Tags indicate the last date of inspection so if a tag is labeled 2018 and the October option is punched or indicated that means it was last inspected in October of 2018 and needs to be re-inspected by a certified testing service by the end of October 2019.
  3. Check the pressure gauge for damage and that the indicator needle is within the operating (green) range. If the needle is out of the operating range it may indicate a loss of pressure, an equipment failure, or that it has been used.
  4. Remove the extinguisher from the mounting system to ensure it is easily accessible and that the mounting bracket/system is secure and in good condition.
  5. Check the extinguisher body and all external metal parts for signs of damage or corrosion. If damage is found remove extinguisher from service and replace. Have extinguisher inspected by certified testing service.
  6. For dry-powder extinguishers turn the extinguisher upside down and shake to loosen extinguishing media.
  7. Check to make sure the safety pin is in place and secured with an easily removable retention device, usually a breakaway zip-tie or similar.
  8. Check the hose and nozzle for damage.
  9. Check the labels for damage and legibility. The labels should clearly indicate the extinguisher’s size and capability. Ensure the correct fire extinguisher is in the designated location.
  10. Record the inspection. Most annual certification tags have a grid on the reverse side for this purpose. Record the date of inspection and the initials of the person performing the inspection.

Note: Remember that OSHA prohibits the use of fire extinguishers by anyone that has not been properly trained to use them. Training should be done annually and should also include a periodic practical component to give workers an opportunity to practice actual use.

The observance of National Fire Prevention Week provides a great opportunity to educate employees around fire prevention. Visit the National Fire Prevention Week website to find safety tip sheets, education materials, and additional resources to get started today.

If you have any questions on fire prevention in your workplace, don’t hesitate to reach out to Optimum Safety Management at Info@Optimum-USA.com.

Related Articles:

Workplace Fire Prevention

Importance Of Fire Protection In The Workplace

From Fire Damage to Effective Safety Culture

The post Fire Extinguisher Inspection Guide – Fire Prevention Week appeared first on Optimum Safety Management.

Wednesday, October 3, 2018

4 Actions of Influential Leadership – Safety Leadership Corner Part 2

Safety Leadership Corner Part 2: 4 Actions for Influential Leadership with Troy Lugg

Welcome back to Safety Leadership Corner! Last week we began our series with Michael Hartnett’s remarks on Greatness in Fear. Here’s one of our favorite quotes:

“To reach these goals it is imperative that we deal with our fears and endure the pain that comes with change, for on the other side of fear and pain is where greatness is attained.”

This week, we welcome Safety Professional Troy Lugg to share his thoughts on influential leadership.

Safety Leadership Corner with Troy Lugg

As leaders in our organizations/companies, we all have a responsibility to influence, inspire and empower those around us to be their best and make the best decisions. It really comes down to how you make people feel with influencing their behaviors and production level. Showing people that you care sets a different tone and dynamic for successful relationships. A person that cares has the passion to inspire, which motivates others to be their best. Truly influential leadership comes from a person that cares for the people they lead.

4 Actions for Influential Leadership

  1. Identify Your Core Values

Identifying our core values gives us the ability to use our strengths that reflect our principles. From our core values flows the ability to build platforms that give a voice to others – a voice that affirms and sets them on the path for success. You will not only be serving your best to your people, but also encouraging them to thrive beyond. The journey of empowerment sets a clear vision for backed by intentional, accountable and consistent relationships.

  1. Be Intentional

Being intentional about our choices and decisions helps to hold each other accountable and keep consistent focus to produce the desired outcome. This happens best through team engagement. It is important to acknowledge others by communicating your appreciation for their efforts. This gives you immediate emotional currency that forges bonds and relationships. Relationships with our people is everything. As leaders we must be tenacious, thoughtful and transparent. By doing so, we offer partnership by transferring integrity to our people resulting in empowerment of the team.

  1. Use Power Wisely

How we use our power is the measure of our leadership. Leaders use their power to empower others. The growth that occurs during empowering others increases your capacity. Three things that negatively affect our abilities to grow and produce are as follows: arrogance, complacency and resistance to change. We must treat our success the same as our failures by reflecting on the journey. Many don’t change unless forced; therefore, causing a lack in urgency. Too much comfort gives no room for improvement. Our mistakes are the best tools for learning.

  1. Have Difficult Conversations

As a leader, you will have difficult conversations. How we handle those conversations defines your leadership; hence, a key component is to listen. If we fail to listen, we undermine our relationship. We must do our best to understand others and be transparent. This experience opens opportunities for collaboration and innovation. Utilize your full potential as a team by accessing your combined greatness and activating your full potential. We all must go through painful challenges to step into our greatness. This group work ethic adds value and makes a transformational difference.

Creating an environment that cares about people builds a trust among teams to share, create and increase performance. Remember, our legacy will live forever by the impact you make to those around you.

Think People-Centered Safety!

Troy is a Safety Professional at Optimum Safety Management™.  Troy is currently responsible for supporting staff and clients to achieve Optimum’s mission: “Partner with our clients to achieve best practices in workplace safety management, resulting in significant gains in engagement, productivity and profitability”.  Troy is also the Lead Safety Professional on multiple construction and general industry accounts at Optimum. Troy holds a Bachelor’s and Masters Degree in Safety Engineering from Northern Illinois University.

Prior to his work at Optimum, Troy worked as a Safety Manager for a Walsh Construction where he was responsible for the safety of over 1,000 craft tradespeople on multiple projects. His safety experience encompasses road, building, aviation and healthcare construction. Each project encompassed trades from steel erection, precast, concrete and site utilities all the way to the roof and included the structure and mechanicals.

Connect with Troy

Email: TLugg@Optimum-USA.com

For more on leadership and how it relates to a culture of safety, see Safety Leadership Vlogs™.

The post 4 Actions of Influential Leadership – Safety Leadership Corner Part 2 appeared first on Optimum Safety Management.

Wednesday, September 5, 2018

3 Tips – Personal Air Monitors Proper Use

3 Tips for Proper Use of Personal Air Monitors

Personal monitors are a PPE item that is easily misunderstood, misused and sometimes, ultimately discarded.  Intended to be a powerful tool to identify levels of gas in the environment, personal air monitors are often seen as over-complicated. This perception leads to misunderstanding, misuse, and eventually the idea that they are ineffective and unnecessary. However, not understanding an item does not mean we can discard it. Let’s look at a few common misunderstandings with personal air monitors to uncover some truth.

1. Know The Equipment

Each personal air monitor can differ from the next depending on the type and manufacturer. Calibration, bump test, and function test requirements will vary by manufacturer and equipment. There is no ‘one method for all’ procedure. Therefore, everyone using, and managing the use of, personal air monitors must be intimately familiar with the specific equipment being used. The personal monitor program should include, among other components, (1) the specific manufacturer and model of the monitor, (2) the type of monitor being used, and (3) the manufacturer’s recommendations in detail.

If you implement a personal monitor program, but do not include the details for each specific manufacturer and type of monitor being used, then you will be at risk of equipment failure or exposure to hazardous atmospheres.

Extra Tip: Correction factors can differ depending on the manufacturer or model. Correction factor tables are typically provided by the manufacturer and are specific to the meter.

2. Select Appropriate Monitors for the Whole Job, Not Just One Task

Developing and implementing a program utilizing only one meter may lead to complacency in air monitoring. There is no meter that detects all possible chemical exposures. Just because the meter you select doesn’t indicate the presence of a hazardous atmosphere doesn’t mean there isn’t one. Even worse, employees may be sent into a hazardous environment with the wrong protection.

Take some time to do the homework on the environment surrounding the job to identify the possible chemical exposure hazards. Failure to do so could result in selecting an inadequate monitor for the job.

This often happens with regard to the Lower Explosive Limit exposures in confined spaces.

The Lower Explosive Limit (LEL) is defined as “the lowest concentration (by percentage) of a gas or vapor in air that is capable of producing a flash of fire in presence of an ignition source (arc, flame, heat).” 1

In a confined space, an oxygen monitor is often used, which is appropriate when protecting employees from high/low levels of oxygen. But, these monitors provide no warning of explosive concentrations. So, while the monitor is informing workers of oxygen levels, it does not detect all environmental hazards in the specific work area.

3. The Employee Using the Monitor Must Understand the Monitor

Finally, the employees who will be using the monitors must be intimately familiar with the capabilities and limitations of the monitor. Just as we mentioned at the beginning, misunderstanding can quickly lead to the assumption that the tool is unnecessary. It does no good if the individuals using the equipment do not understand the functions or the readings.

 

So, the lesson here is that an employer is responsible for determining the specific hazards of a specific task or environment, the specific PPE necessary to protect employee performing the job, and educating the employees to use the equipment.  PPE is the last layer of protection, not a cure-all.  The equipment must fit the exposure, the employee must fully understand the exposure, and how the PPE is intended to protect him/her.

 

1https://www.crossco.com/blog/defining-lel-lower-explosive-limit-it-pertains-calibration-gas

The post 3 Tips – Personal Air Monitors Proper Use appeared first on Optimum Safety Management.

Wednesday, August 29, 2018

Safety Leadership Corner Part 1 – Greatness in Fear

Safety Leadership Corner Part 1: Greatness in Fear with Michael Hartnett

For several years, our team has been diving head first into the topic of leadership and its effect on cultural change. We’ve seen the immense impact of strong leadership on our organizations and have been honored to help develop leaders in the organizations we partner with. We believe a leader’s actions set the climate for changed behaviors, ultimately resulting in a cultural change.

Leadership is not about power, position or title; leadership is about influence. Regardless of your position in the organization, you have the ability to influence those around you and therefore have leadership potential. What you do with that leadership potential is where powerful things can happen.

We recently launched a weekly video series called Safety Leadership Vlogs™ to share leadership principles in power-packed videos. To continue the discussion on leadership, we’re inviting industry professionals to share their insights and knowledge on our blog.

To start off this new series – Safety Leadership Corner – we have Safety Professional, Michael Hartnett. Michael gained a passion for safety during the fifteen years he spent working at height with the International Union of Painters and Allied Trades. After earning his bachelor’s degree in Labor Safety and Health, and his Master’s degree is Educational Technology, he brought his trades experience to the safety side of business. In his role at Optimum Safety Management, Michael leverages his passion for safety and knack for innovative solutions to help clients meet to meet and exceed expectations.

Greatness in Fear with Michael Hartnett

I started my career as a tradesman in the Allied Trades industry. After 10 years working as a tradesman, I decided to trade professions. To become a safety professional, I went back to school at night while still working as a tradesman. I graduated in 2008, as the recession was growing in effect, and there was no work to be found. So, I kept on working and went back to school again.

The market had improved by the time I finished my master’s degree and I accepted my first job in safety, but it was not local. I then left my family for a year and a half to live on the road as a temporary site safety professional. Then I moved my family out of state and away from our extended family for another few years to establish myself as a safety professional. On the other side on the fear, I found much pain. It was difficult on my family, causing upheaval during my children’s high school years. A lack of support was clearly missed as we were eight hours away from friends and family. After five years away, I finally found an opportunity back in Chicagoland and returned to the fold of family and friends while growing in my career.

The fear I felt is similar to what my clients experience when beginning a cultural change initiative. As a safety consultant, I see issues obvious to me and will point them out to clients. The response I often hear sounds like “That’s just how it is in this industry,” or “We have always done it that way.” To me, this sounds of fear and the pain involved with organizational change.

To drastically change a major philosophy or pattern within your organization will often have barriers of fear and pain. There are always challenges to attaining worthwhile goals, and safety is no different. The goal is to come out the other side with a company that has a very real safety culture, and employees who feel valued. The goal is to have a more engaged workforce who are more productive and value the opportunity to work for a great company. To reach these goals it is imperative that we deal with our fears and endure the pain that comes with change, for on the other side of fear and pain is where greatness is attained.

Connect with Michael on LinkedIn

For more on the topic of leadership, check out Safety Leadership Vlogs™

The post Safety Leadership Corner Part 1 – Greatness in Fear appeared first on Optimum Safety Management.